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Also edited OP:

For players who want to identify players using the polycount set hats:
http://dl.dropbox.com/u/1281220/nohats/nohats_v5_sethats.zip (updated January 2nd, 2011).
This pack does the exact same thing as the normal NoHats, but it will not hide the 5 polycount update set hats.

works for me on dx91, but on dx80/81 their is a massive error message instead of a hat, anybody else get this problem?!

Update 4.1.2011, version 6

http://dl.dropbox.com/u/1281220/nohats/nohats_v6.zip (no hats)
http://dl.dropbox.com/u/1281220/nohats/nohats_v6_sethats.zip (only set hats)

Update 8.1.2011, version 7

http://dl.dropbox.com/u/1281220/nohats/nohats_v7.zip (no hats)
http://dl.dropbox.com/u/1281220/nohats/nohats_v7_sethats.zip (only set hats)

it crashes when i go into loadout?!

Quoted from tarmo-

[…]

addressed the problem to ravidge, i occasionally have the same effect

edit:

23:24 – Ravidge: alright, well I think I know what is crashing it
23:24 – Ravidge: for some reason, the latest patch does not like the way I’m trying to re-add the default hats
23:25 – Ravidge: It’s gonna take a bit or work to make a workaround

yeah for me also the hats are gone and visibly totaly random and than it crashes -_-

Quoted from

There seems to be some crashing going on (for me as well).
From what I can tell VALVe has removed the ability to load custom models via the items_game.txt with the latest patch (why? no clue), so as a emergency update for NoHats I’m releasing v7.1

This version does not try to load any custom models, meaning the players will appear hatless on all servers, all the time.

I’m still looking for a way to add the default hats back somehow, but I got nothing decent and reliable yet.

Update January 8th, 2010 version 7.1
http://dl.dropbox.com/u/1281220/nohats/nohats_v7.1.zip (no hats)
http://dl.dropbox.com/u/1281220/nohats/nohats_v7.1_sethats.zip (set hats)